{"id":8992,"date":"2024-10-24T13:37:36","date_gmt":"2024-10-24T13:37:36","guid":{"rendered":"https:\/\/northamericanmining.com\/?p=8992"},"modified":"2024-10-24T13:42:33","modified_gmt":"2024-10-24T13:42:33","slug":"major-improves-screen-media-durability-expands-rfid-technology","status":"publish","type":"post","link":"https:\/\/northamericanmining.com\/index.php\/2024\/10\/24\/major-improves-screen-media-durability-expands-rfid-technology\/","title":{"rendered":"MAJOR improves screen media durability; expands RFID technology"},"content":{"rendered":"\n


MAJOR<\/a> introduced an advanced polyurethane (PU) strip variant for the FLEX-MAT Modular series. The new variant increases the screen media\u2019s durability, extending its lifespan and effectiveness in wet and corrosive environments.<\/p>\n\n\n\n

MAJOR highlighted the advanced PU strips and other screen media solutions at MINExpo 2024 in Las Vegas. Visit MAJOR at booth 8633 in the Central Hall.<\/p>\n\n\n\n

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\u201cWhile most screen media provide excellent durability, we noticed accelerated wear in some corrosive applications,\u201d said Kevin Laporte, MAJOR R&D manager. \u201cWe immediately began testing to create a corrosive-resistant alternative we could develop into a new polyurethane variant. The new polyurethane strips would allow these specialty operations to benefit from FLEX-MAT\u2019s productivity-boosting qualities while still maximizing uptime.\u201d<\/p>\n<\/blockquote>\n\n\n\n

The advanced PU strip features greater chemical stability to improve performance in alkaline, acidic and wet environments, such as limestone operations. Advanced durability extends the overall wear life of screen media in applications where the PU strips typically wear out before the steel wire and affect the integrity of the screen media.<\/p>\n\n\n\n

OPTIMUMWIRE bonds to the distinctive lime green PU strips to offer higher wire vibration than woven wire screen media. The unique chemical compound developed for the advanced PU strips hold up well against corrosive materials to ensure the strips match the lifespan of our OPTIMUMWIRE and maintain screening integrity longer, up to 10 times in some cases. <\/p>\n\n\n\n

The new durability of the PU strips still allows the same flexibility as its standard option so the wires can vibrate freely. The high frequency of the OPTIMUMWIRE wire remains \u2013 8,000 to 10,000 cycles per minute \u2013 to speed up material separation and passing.  <\/p>\n\n\n\n

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Like MAJOR\u2019s standard polyurethane composition, the advanced PU strips are available for the FLEX-MAT Modular D, S and T Series. The new variant is not intended to completely replace the standard polyurethane.<\/p>\n\n\n\n

\u201cThe advanced PU strips aren\u2019t meant as a complete replacement for standard polyurethane. Instead, they\u2019re a special-order option for screen media going into harsh environments,\u201d Edwards said. \u201cThe best use of the advanced PU strips is when operations are screening corrosive or wet materials or when the operation notices their polyurethane is breaking down faster than the steel wire. In most cases, the standard polyurethane strip option continues to perform optimally for our customers.\u201d  <\/p>\n\n\n\n

All FLEX-MAT screen media feature the company\u2019s signature FLEX-MAT ID Enabled technology with an RFID tag embedded in the frame. This technology allows customers to easily access product information by scanning the RFID chip with The MAJOR App. Customer then have access to all screen media specifications and the ability to reorder without the need to climb onto the screen for physical measurements.MAJOR also announces the integration of FLEX-MAT ID Enabled technology into its FLEX-MAT Modular screen media panels. This innovation builds on the success of the RFID-enabled FLEX-MAT Tensioned Screens, providing customers with an enhanced ability to manage their screening systems and streamline inventory processes.<\/p>\n\n\n\n

The introduction of RFID technology in FLEX-MAT Modular Panels enables users to manage their screening operations more efficiently. Through The MAJOR App, customers can scan the RFID chips embedded in the panels to instantly access vital information, including product specifications, installation dates and usage data. This seamless access to data simplifies maintenance and inventory management, reducing downtime and enhancing operational productivity.<\/p>\n\n\n\n

MAJOR\u2019s app, integrated with FLEX-MAT ID Enabled technology, transforms the reordering process. With just a scan of the RFID chip, users can view all necessary details and place orders directly, eliminating the guesswork and potential errors associated with manual measurements and ordering. This feature ensures accurate reorders, contributing to a more consistent and reliable operation.
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The RFID-enabled FLEX-MAT Modular Panels can also be connected to MAJOR\u2019s Digital Warehouse feature within the app. This powerful tool allows customers to track their entire inventory across multiple sites in real time, providing a clear overview of stock levels, usage patterns, and reorder needs. The Digital Warehouse helps optimize inventory management, preventing shortages and ensuring that operations run smoothly.<\/p>\n\n\n\n

Before the advent of FLEX-MAT ID Enabled technology, operations relied on manual measurements to order the correct size media, which could lead to errors and inefficiencies. The RFID technology embedded in FLEX-MAT Modular Panels eliminates these risks by providing precise, accessible data at the user\u2019s fingertips, ensuring accuracy and reducing the potential for costly mistakes.<\/p>\n\n\n\n

MAJOR is committed to delivering high-performance screening solutions that help our clients maximize productivity and minimize downtime. The expansion of RFID technology to FLEX-MAT Modular Panels reflects our dedication to innovation and our ongoing effort to provide tools that empower our customers to manage their operations with greater efficiency and precision.<\/p>\n\n\n\n

MAJOR, <\/strong>www.majorflexmat.com<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"

MAJOR introduced an advanced polyurethane (PU) strip variant for the FLEX-MAT Modular series. The new variant increases the screen media\u2019s durability, extending its lifespan and effectiveness in wet and corrosive environments. MAJOR highlighted the advanced PU strips and other screen media solutions at MINExpo 2024 in Las Vegas. Visit MAJOR at booth 8633 in the Central Hall. \u201cWhile most screen media…<\/p>\n","protected":false},"author":1,"featured_media":8993,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_themeisle_gutenberg_block_has_review":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":false,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[89],"tags":[1847,3334],"coauthors":[1644],"class_list":["post-8992","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-product-launch","tag-flex-mat","tag-major-wire"],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t