{"id":11227,"date":"2025-10-16T14:41:56","date_gmt":"2025-10-16T14:41:56","guid":{"rendered":"https:\/\/northamericanmining.com\/?p=11227"},"modified":"2025-10-16T14:41:58","modified_gmt":"2025-10-16T14:41:58","slug":"it-changes-everything-zero-entry-mining","status":"publish","type":"post","link":"https:\/\/northamericanmining.com\/index.php\/2025\/10\/16\/it-changes-everything-zero-entry-mining\/","title":{"rendered":"It changes everything: zero-entry mining"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\"><em>In the early 1900s, horse manure threatened to inundate urban life. That problem wasn\u2019t solved by upgrading the horse, but by shifting to a new mode of urban transport based around the latest technological innovation: the internal combustion engine. Is the mining industry about to go through its own paradigm-shifting experience?<\/em><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><em>by Jonathan Rowland<\/em><\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1194\" height=\"771\" src=\"https:\/\/northamericanmining.com\/wp-content\/uploads\/2025\/10\/2508_Zero-entry_mining_Image_2_Hexagon_monitoring_centre.png\" alt=\"Removing people from areas of risk improves safety, reduces non-productive time spent travelling to and from equipment, and allows equipment to be controlled from a single operator station. Photo: Hexagon\" class=\"wp-image-11229\" style=\"width:800px\" srcset=\"https:\/\/northamericanmining.com\/wp-content\/uploads\/2025\/10\/2508_Zero-entry_mining_Image_2_Hexagon_monitoring_centre.png 1194w, https:\/\/northamericanmining.com\/wp-content\/uploads\/2025\/10\/2508_Zero-entry_mining_Image_2_Hexagon_monitoring_centre-768x496.png 768w\" sizes=\"auto, (max-width: 1194px) 100vw, 1194px\" \/><figcaption class=\"wp-element-caption\"><em>Removing people from areas of risk improves safety, reduces non-productive time spent travelling to and from equipment, and allows equipment to be controlled from a single operator station. Photo: Hexagon<\/em><\/figcaption><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">Zero-entry mining represents a radical departure from centuries of human-centric extraction practices \u2013 a moonshot project aimed at addressing many of the industry\u2019s persistent challenges to deliver a mining industry fit for the 21st century. \u201cA zero-entry mine is a fundamentally different archetype,\u201d said Dr. Greg Baiden, CEO of Penguin Automated Systems Inc. (ASI), who has long worked on themes relevant to zero-entry mining, including mining robotics and automation, as well as concept development for lunar mining. \u201cThis will demand bold leadership, cross-disciplinary collaboration, and a willingness to challenge entrenched norms.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cWhile technical innovation and a supportive regulatory environment are essential, history shows that each major advancement in mining, whether technological or regulatory, has required a cultural shift,\u201d agreed Geoffrey Liggins, co-author of a recent white paper on zero-entry mining for the Global Mining Guidelines Group (GMG). \u201cThese cultural changes are often the most challenging to achieve.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">According to Liggins and GMG co-author Gavin Yeates, the intent of their recent white paper drew inspiration from John F. Kennedy\u2019s 1962 speech: \u201cWe choose to go to the moon.\u201d Just as Kennedy initiated an attitude shift that ultimately led to human footprints on the lunar surface, overcoming technical and other hurdles along the way, so must the industry choose to pursue zero-entry mining.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cThis is not an idle ambition; it is a purposeful goal that aims at addressing many of the mining sector\u2019s persistent challenges.\u201d The \u201cmost critical shift\u201d must come in the mindset of mining leaders, concluded Liggins. \u201cThe willingness of mining sector leaders to embrace the core objective \u2013 \u2018we choose to achieve zero-entry mining\u2019 \u2013 is the foundational change needed to begin this journey.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>WHY DO WE NEED ZERO-ENTRY MINING?<br><\/strong>The underlying principle of zero-entry mining is \u201csimple yet powerful,\u201d said Yeates. \u201cEvery year, the mining industry experiences fatalities and serious injuries. If no one is present, then no one can be injured or killed.\u201d In addition, zero-entry mining offers various economic and operational advantages that could be crucial in meeting global demand for minerals, while addressing the substantial financial risks and uncertainties associated with mineral extraction. \u201cBy enabling operations that do not require human access, mining can be approached with different design parameters,\u201d Yeates explained. \u201cThis could lead to improved recovery ratios and unlock previously inaccessible resources.\u201d<\/p>\n\n\n\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p class=\"has-text-align-center has-text-color has-link-color wp-elements-6700170c90accfbc1624782cc3dec647 wp-block-paragraph\" style=\"color:#00d1ad\">Human-free access \u201cchanges everything,\u201d asserted Baiden.<\/p>\n\n\n\n<p class=\"has-text-align-center has-text-color has-link-color wp-elements-fa371c0453b597b7c980ea69771266a1 wp-block-paragraph\" style=\"color:#00d1ad\">\u201cTraditional mine design centers on human safety, mobility, and accessibility. With zero-entry mining, these features become obsolete.\u201d<\/p>\n<\/blockquote>\n<\/div><\/div>\n<\/div><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">This shift impacts mine layout, environmental footprint, extraction strategy, and even permitting. For example, removing people from the face means several major systems can be eliminated or significantly downscaled, including ventilation systems, escape routes and refuge chambers, ground support, and access tunnels and ramps. Illustrating this shift, Ben Lawrence, director of Industrial AI and Robotics at Gecko Robotics, described work at one of North America\u2019s largest steel mills, which used drones and LiDAR to map the entire facility not for humans, but for robots. \u201cWith a zero-entry mindset, layout becomes about where robots can wander, not where humans can work.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">According to Baiden, once freed from human-centric mine design, zero-entry mines can prioritize efficiency, modularity, precision, and continuous operation, using the following:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Micro-tunnelling and borehole access that support multiple modular access nodes rather than full-scale declines or shafts.<\/li>\n\n\n\n<li>Gravity-assisted layouts, such as vertical block caving or no- human-access ore passes.<\/li>\n\n\n\n<li>Modular extraction pods that subdivide mines into autonomous robotic cells to reduce failure risk.<\/li>\n\n\n\n<li>3D mining using optimized drift geometries with narrower, shorter, and curvilinear designs that tightly follow ore zones, minimizing waste extraction and maximizing ore selectivity.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Once senior leadership commits to zero-entry mining, mine design and planning become the \u201cmost critical enablers of success,\u201d contended Jarym Kowalchuk, head of Product, Operations and Autonomy, Mining, at Hexagon. Zero-entry principles should be \u201cembedded from the earliest stages of the life-of-mine study and carried through every planning horizon.\u201d This integration ensures that footprints, sequencing, infrastructure, and logistics reflect zero-entry requirements from the outset, allowing costs, schedules, and operational constraints to be optimized around this mode of operation. In practice, this means designing access, material handling systems, and maintenance facilities with no assumption of personnel presence in production zones.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Such radical rethinking from life-supporting to robotic-operational architecture has \u201csignificant cascading effects,\u201d Baiden continued, including lower CAPEX, faster time to production, reduced environmental impact, and improved operational safety that offers to tilt mining logic in favor of underground operations. In this scenario, deep underground mining becomes \u201ca default choice, rather than a fallback.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ultimately, zero-entry mines have the potential to reduce the environmental and social impacts of mining, supporting social license to operate and allowing projects to move more quickly through regulatory approvals, particularly in sensitive or remote regions. \u201cIt is not just a change in tools; it is a total reimagination of how a mine lives, breaths, and grows,\u201d concluded Baiden.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>THE JOURNEY TO ZERO ENTRY MINING: DR GREG BAIDEN<br><\/strong>According to Baiden, the radical changes inherent to zero-entry mining will require a series of transformations across technical, cultural, and regulatory foundations.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Technical transformation. Innovation in mining has traditionally focused on mechanizing human tasks. In contrast, zero-entry is designed around autonomous systems, robotic intelligence, and remote orchestration. Key technical shifts will include:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Robotics as the physical workforce without the need for human presence underground.<\/li>\n\n\n\n<li>Sensor-based geospatial awareness: Embracing embedded sensors, AI analytics, and geospatial blockchain to track every action in the absence of human observation.<\/li>\n\n\n\n<li>Communication and control: Prioritizing optical communication networks and edge computing over legacy SCADA-based control models.<\/li>\n\n\n\n<li>Fail-operational design: Systems must be built to self- diagnose and self-correct in high-risk environments without immediate human intervention.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Cultural transformation. In a zero-entry mine, the miner\u2019s role \u201cshifts from being in the mine to operating the mine, requiring a shift in identity, training, and organizational values,\u201d Baiden asserted. This will require accepting a virtual presence through teleoperation, VR-based command centers, and AI-supervised fleets; building confidence in robotics and adaptive planning, particularly to handle adverse events, such as rock bursts or equipment failure; and a digital-first leadership approach.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Regulatory transformation. Current mining regulators are \u201cgrounded in assumptions of human presence and based on current mining practices,\u201d noted the Penguin ASI executive. These frameworks must be \u201cproactively reformed to support zero-entry mineral recovery,\u201d including:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Updating health and safety rules that become<br>redundant in a zero-entry environment (e.g., mandatory<br>escape routes, ventilation, and human-access protocols).<\/li>\n\n\n\n<li>Defining digital standards around cybersecurity, remote operation, and AI accountability.<\/li>\n\n\n\n<li>Supporting innovation zones where autonomous mining can evolve with regulatory support and oversight rather than delay.<\/li>\n<\/ul>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1194\" height=\"771\" src=\"https:\/\/northamericanmining.com\/wp-content\/uploads\/2025\/10\/2508_Zero-entry_mining_Image_1_Teleop_station.jpg\" alt=\"Teleremote systems, such as Hexagon TeleOP, enable operators to control heavy equipment from a safe distance.\" class=\"wp-image-11230\" style=\"width:800px\" srcset=\"https:\/\/northamericanmining.com\/wp-content\/uploads\/2025\/10\/2508_Zero-entry_mining_Image_1_Teleop_station.jpg 1194w, https:\/\/northamericanmining.com\/wp-content\/uploads\/2025\/10\/2508_Zero-entry_mining_Image_1_Teleop_station-768x496.jpg 768w\" sizes=\"auto, (max-width: 1194px) 100vw, 1194px\" \/><figcaption class=\"wp-element-caption\"><em>Teleremote systems, such as Hexagon TeleOP, enable operators to control heavy equipment from a safe distance.<\/em><\/figcaption><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\"><strong>The criticality of interoperability<\/strong><br>Fully autonomous systems lack the human bridge between siloed systems, making seamless intermachine communication and coordination \u201ccritical for safety, efficiency, and scalability,\u201d Baiden said. \u201cInteroperability is not nice to have; it is a foundational requirement for achieving safe, efficient, and scalable zero-entry mineral recovery. The future of mining is, thus, not proprietary; it is interconnected.\u201d Fortunately, there are mining companies and OEMs that recognize that collaboration and openness are prerequisites for autonomy, with examples including:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The development of open-interface standards for autonomous equipment by initiatives such as GMG.<\/li>\n\n\n\n<li>Interoperable control rooms, using vendor-agnostic<br>platforms to manage fleets from multiple OEMs in a<br>single interface.<\/li>\n\n\n\n<li>The evolution of device-agnostic digital twins and MES systems, enabling broader integration of robotic and sensory data regardless of vendor.<\/li>\n\n\n\n<li>Open-source robotics and middleware (e.g., ROS for mining), particularly in research-led innovation zones.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Adapting to a reconfigured risk landscape<\/strong><br>Zero-entry might eliminate many of the physical, environmental, and health risks associated with human presence, but it raises a new set of digital, systematic, and operational risks. The result is \u201cnot necessarily lower risk overall, but a reallocation of risk into new (and unfamiliar) domains.\u201d These risks include cybersecurity threats, systematic failure and cascade risk, loss of situational awareness, AI bias and unexpected behavior, and technological obsolescence.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">According to Baiden, addressing these risks will require:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Cybersecurity architecture adopting defense-in-depth strategies, real-time instruction detection, and regular penetration testing and vulnerability audits.<\/li>\n\n\n\n<li>System redundancy and failsafe design using redundant communication channels (e.g., hybrid optical-RF links), robotics, and AI platforms that can operate in failsafe<br>or degraded modes when disconnected from the<br>command center, as well as local edge processing nodes to maintain critical functions if central systems fail.<\/li>\n\n\n\n<li>Live digital twins to simulate, predict and visualize<br>operational risks in real time based on multi-modal situational awareness using LiDAR, optical, acoustic, and<br>seismic sensors.<\/li>\n\n\n\n<li>Ethical and explainable AI (XAI) so that autonomous<br>decision-making can be audited and improved. AI should<br>also be continuously trained on real-world data, including edge cases and abnormal decisions.<\/li>\n\n\n\n<li>Operational contingency planning with procedures for<br>manual override, off-site recovery, or partial system reboots. Cross-trained remote response teams should be able to diagnose and intervene in complex robotic systems rapidly.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Adapting to these risks raises the critical question of skills, particularly in regions with limited access to advanced technical education. \u201cThe industry must respond with agile, inclusive, and scalable training solutions,\u201d said Baiden, \u201censuring that the transition is not only technologically successful but socially and economically sustainable. Investing in people is as critical as investing in machines.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>A new mining philosophy<\/strong><br>In considering zero-entry mineral recovery, it is \u201cimportant to recognize that we are not simply automating existing processes,\u201d concluded Baiden. \u201cWe are building a new operating system for the mining industry. The transition is not just technical or procedural, but architectural and philosophical, incorporating mines without shafts, networks instead of navels, data-driven mining economics, and swarm mining systems. This is a systems engineering revolution: one that requires new standards, metrics, and governance models.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The scale of this transition will present ethical and social governance challenges. The industry must keep pace with these if zero-entry mining is to be delivered successfully. For example, AI and robotic systems must be auditable, explainable, and ethically governed; the benefits of automation must be equitably distributed, especially in regions where traditional mining has been a major source of employment; and communities near mine sites should be engaged and empowered, rather than bypassed. As Baiden asserted, \u201czero-entry mineral recovery should be a human-centered automation strategy, even in the absence of human presence underground.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>THE MOTHER OF INVENTION: GEOFFREY LIGGINS AND GAVIN YEATES<\/strong><br>Innovation in the mining sector has \u201coften been limited by a lack of necessity,\u201d said Liggins, an adjunct professor at the University of Western Australia and principal engineer at Motem, who is an expert in the automation of complex systems, technology transfer, intelligent systems, and field service robotics. According to Liggins, industries that have already adopted zero-entry operations did so out of urgent need, whether to overcome unsustainable costs or to avoid hazards too dangerous for human presence. \u201cAs mining ventures into harder-to-access resources or struggles to attract the necessary talent, it may face its existential moment: one that compels a transition to zero-entry mining.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">At the same time, mining remains a risk-averse industry, which \u201ccan lead to resistance to change,\u201d explained Yeates, a former vice president of Mine Optimization at BHP, who now works as a mining futurist at Gavin Yeates Consulting. \u201cMaintaining the status quo is comfortable but can result in efforts that merely address symptoms of deeper business or technical challenges.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Such resistance to change may cause some to hide behind technical barriers. However, unless a fundamental law of physics is being violated, technical challenges can be overcome. \u201cHumanity has successfully deployed machines to operate on the surface of Mars, remotely directed from another planet. If we can do that, surely, we can develop the mining methods and technologies needed to achieve zero-entry mining here on Earth,\u201d Yeates asserted. With its potential to transform risk profiles and unlock new possibilities, zero-entry mining should \u201cnot be feared but embraced.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Shifts in risk<\/strong><br>Risks would nonetheless remain. Loss of equipment or access would be a critical factor, particularly when mining in hazardous areas, such as those with high geotechnical risk or elevated temperatures. However, without human presence, these become economic trade-offs, rather than prohibitive factors. \u201cIf the potential return justifies the risk, mining in these areas becomes viable,\u201d Yeates concluded, adding that \u201cultimately, no one mourns a machine.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Other risks would be heightened, however, notably cybersecurity. After all, zero-entry mining is a system in which \u201cevery component must integrate seamlessly to function reliably and consistently,\u201d Liggins explained.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">All entities involved in zero-mining mining activities \u2013 human supervisors, fully autonomous systems, semi-autonomous systems, and teleremote operations \u2013 must share a common understanding of process orchestration and mission instructions for zero-entry mining to succeed. This extends beyond mobile machinery to include fixed infrastructure, modular semi-mobile systems, and even passive elements that possess some degree of agency.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Interoperability in zero-entry mining thus goes \u201cfar beyond simply having a shared data exchange standard among mobile equipment,\u201d Liggins concluded. \u201cZero-entry mining will elevate and broaden the definition of interoperability, demanding a holistic and system-wide approach to integration. However, as devices become more interconnected, the risk of hostile actors introducing faults \u2013 either intentionally or unintentionally \u2013 grows, making cybersecurity a foundational component.\u201d As a result:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>External access to operations should be tightly controlled and limited to only the most essential cases.<\/li>\n\n\n\n<li>Every connection should be scrutinized and eliminated if it does not directly support critical operations.<\/li>\n\n\n\n<li>Data access should be managed through secure reporting portals, reducing direct system access.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>People remain central to success: Workforce and operational shifts<br><\/strong>As seen in other sectors that have adopted zero-entry approaches, personnel \u201ccontinue to play a vital role, albeit in different capacities,\u201d said Yeates. \u201cThey are essential for preparing, maintaining, and retiring system components. Workers will support and supervise production through activities such as equipment maintenance and resolving operational ambiguities. Additionally, there will be increased emphasis on mine design, performance metrics, and coordination. While the roles of personnel will evolve, their importance remains undiminished.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A comprehensive list of roles and capabilities required to enable zero-entry mining has yet to be defined; however, Yeates expects these will be more technical than traditional mining positions.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cAs new mining methods and processes are developed and adopted, a new set of practical skills and intuitive understanding will emerge.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Training for these roles must be developed in parallel with the evolution of these mining methods, processes, and supporting technologies. \u201cAs with any major technological shift, society will eventually reach a new equilibrium,\u201d Liggins concluded. \u201cFor example, the transition from horse-drawn carriages to automobiles eliminated some roles while creating entirely new ones, such as the automobile mechanic, a profession that has evolved significantly since its inception.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Meanwhile, the location and structure of zero-entry mining operations will be \u201cinfluenced by cultural expectations, taxation policies, economic factors, and social license,\u201d said Liggins. For example, remote operations centers may be located onsite, in urban areas, or follow a hybrid approach. \u201cTechnical factors, such as communication infrastructure, may necessitate local remote operations, while practical considerations might favor urban centers. Each case will be unique. Importantly, zero-entry mining does not inherently require a fly-in, fly-out (FIFO) model any more than traditional mining operations do today.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The GMG authors also stressed that experience rolling out autonomous load and haul and drilling operations has resulted in \u201chigher employment, not just in the mining companies, but in the broader resource industry ecosystem, as there are more service companies, retrofit technology companies, sensor companies, training and simulation companies, all employing more people.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>A FUNDAMENTAL OPERATING PHILOSOPHY: HEXAGON<\/strong><br>In agreement with our other experts, Hexagon\u2019s Jarym Kowalchuk told <em>North American Mining<\/em> that zero-entry mining should be viewed not as a discrete initiative but as a fundamental operating philosophy. \u201cWhen zero entry is treated as just another project, it often results in a fragmented set of activities competing for resources, with many never fully implemented. The outcome is partial zero-entry adoption: isolated areas of the mine that deliver neither the full safety benefits nor the productivity gains possible from a truly integrated approach.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">When it comes to balancing the innovation required for such an approach with the mining industry\u2019s institutional risk aversion, mining companies can \u201cadopt a partnership-based development model,\u201d continued Kowalchuk. \u201cWorking closely with technology providers that specialize in zero-entry challenges allows for controlled testing, phased rollouts, and rapid adaptation to site-specific conditions. By sharing the innovation burden, miners can pilot zero-entry solutions under realistic operational conditions without committing to unproven full-scale deployments. This approach mirrors the joint-venture and vendor-partnership strategies used successfully in automation and electrification projects worldwide.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Of course, some foundational zero-entry technologies have already been proven in mining operations. According to Joe Gladu, general manager of Integrated Machine Systems at Hexagon, teleremote systems such as Hexagon TeleOP have enabled operators to safely control heavy equipment from a safe distance for nearly 30 years. \u201cThese solutions reduce the need for equipment operators to gear up and travel to their machines underground or into the pit, enabling them to operate from a climate-controlled, safe distance, away from dust, noise, and vibration,\u201d Gladu said. \u201cRemoving people from areas of risk not only improves safety but also helps reduce non-productive time spent travelling to and from equipment, operating between shifts, and unlocks the ability to control multiple pieces of equipment simultaneously from a single operator station.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">With mining\u2019s rapid technical evolution will come a similar evolution in the skills needed to implement and support this innovation. \u201cSkills in mechatronics, remote operations, data science, AI, and cybersecurity will continue to dominate and grow,\u201d continued Gladu. \u201cIndustry-led training programs and partnerships with local institutions can help build capacity, even in remote areas.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Overall, mining should be promoted as a \u201cnext-generation industry,\u201d Gladu concluded. \u201cWe must continue to transform the mining industry from one of technical laggards to a high-tech, future-focused sector with increasing appeal to digital-native talent. The reality of zero-entry mining will be that remote operations support work-life balance and inclusivity, removing the traditional barriers of relocation and harsh working conditions.\u201d<\/p>\n\n\n\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group has-background\" style=\"background-color:#ecf1f3\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<h4 class=\"wp-block-heading\">Zero Entry Mining: An Exploratory White Paper<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">GMG\u2019s white paper on zero-entry mining delves into many of the themes explored in this article in greater detail, serving as a roadmap to help mining companies advance toward removing personnel from mines. However, the white paper is just the beginning. GMG is working on a series of nine follow-up discussion papers that will explore critical topics, including mine design, economics, and change management. The first two of these, covering the mining process and mining methods, are now launching. These papers will be developed in parallel to spark industry-wide dialogue, foster collaboration, and identify practical pathways to zero-entry mining. To ensure broad industry engagement, GMG will host workshops, webinars, and interactive sessions, encouraging stakeholders to contribute their insights and expertise. For more on the GMG\u2019s Zero Entry Mining project or to get involved in the discussion papers, check out its website (https:\/\/gmggroup.org\/zero-entry-mining) or email GMGProjects@gmggroup.org.<\/p>\n<\/div><\/div>\n<\/div><\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>AN INEVITABLE SHIFT: REIMAGINING THE FUTURE OF MINING<\/strong><br>According to Gecko Robotics\u2019 Ben Lawrence, a large chemical company recently committed to eliminating confined space entry by the end of 2026. \u201cWe\u2019re hearing this more, as companies move away from throwing human lives where they are not absolutely necessary. In addition, the labor gap is such that there may soon not be enough humans available (or willing) to undertake these tasks.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The choice for mining companies may therefore lie between zero-entry mining or no mining. As Lawrence concluded, \u201ca few forward-thinking mining companies are going to embrace zero entry, and the others will risk extinction.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">It is a matter of \u201cif not when,\u201d said Hexagon\u2019s Joe Gladu, summarizing the sentiment of all our experts. \u201cAs infrastructure and standards evolve, zero-entry mining is inevitable, especially in new greenfield projects and deep, challenging deposits.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cWe are confident that the mining industry will transition to a zero-entry mode of operation,\u201d agreed Yeates and Liggins, pointing to the fact that other industrial sectors, such as nuclear power generation and deep offshore oil and gas, have already made this transition out of necessity.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cExtracting high-value minerals from orebodies that are deep, geotechnically unstable, extremely hot, or radioactive presents unacceptable safety risks,\u201d the GMG authors continued. \u201cTo access these challenging deposits, adopting zero-entry mining will be imperative. When mining leaders are compelled by economics, safety, or operational practicality, they will shift their mindset. As a result, the transition to zero-entry mining will accelerate \u2013 and ultimately become the new norm.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Baiden was similarly bullish: \u201cI am highly confident that zero-entry mineral recovery will become a central pillar of the mining industry\u2019s future, not only because it is technologically feasible, but because it is economically compelling, socially necessary, and strategically inevitable.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The question then becomes, how can mines best continue (or start) their journey to zero entry? Gecko\u2019s Lawrence offered this advice:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Do not embark on your first round of projects with your worst mine. Instead, begin the journey at your best mine.<br>\u201cWhen we begin these projects with the \u2018problem children,\u2019 the mine\u2019s culture destroys any chance for success. Begin at<br>the mines where there is good culture and strong<br>leadership, even if it means a lower ROI on the first round. Let the all-stars build the value story first.\u201d<\/li>\n\n\n\n<li>Begin with a high-value problem. \u201cDo not run a half- hearted, low-stakes experiment in the confines of an R&amp;D lab. Go big and hold your technology partners accountable for making it a win.\u201d<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Finally, as Baiden concluded, zero-entry mining will not be the product of a single company. It will require \u201cpre-competitive collaboration on standards and interfaces, government incentives, and regulatory reform, cross-sector knowledge transfer from industries like aerospace, defense, and autonomous transport, and educational partnerships to prepare the next generation of miners.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cUltimately,\u201d said Yeates, bringing the discussion to a close, \u201ctransitioning to zero-entry mining represents a forward-looking opportunity for mining companies, equipment vendors, miners, and the broader community to reimagine mining for the future.\u201d<\/p>\n\n\n\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group has-background\" style=\"background-color:#ecf1f3\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<h4 class=\"wp-block-heading\">Hitachi&#8217;s Path to Zero<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cBehind the essential resources that fuel today\u2019s societal developments are the miners working in some of the world\u2019s most demanding conditions,\u201d Mike Whitelock, director of Mining Product Support, Hitachi Construction Machinery Americas, told <em>North American Mining<\/em>. In response, Hitachi Construction Machinery has established its Path to Zero initiative, aiming for zero emissions, zero downtime, and zero-entry mines. This vision for safer, more sustainable mining marks a shift in emphasis for the company from building machinery that meets production demands to delivering integrated solutions that address broader challenges on modern mine sites, like operator or operating safety.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The Path to Zero\u2019s zero-entry mine pillar aims to advance automation technology and remote operation. \u201cA key component of this initiative is our Autonomous Haulage System (AHS), which is coming soon to North America,\u201d Whitelock explained. The AHS program enables the unmanned operation of Hitachi dump trucks at surface mines. AHS supports automated navigation, route optimization, obstacle detection, and collision avoidance. \u201cThese features can contribute to safer, more efficient haulage while creating continuous workflows and harmonizing production schedules.\u201d<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"478\" height=\"317\" src=\"https:\/\/northamericanmining.com\/wp-content\/uploads\/2025\/10\/2508_Zero-entry_mining_Boxout_Image_Newnan_HQ_Command_Center.png\" alt=\"Hitachi Construction Machinery\u2019s Technological Center of Excellence in Georgia.\" class=\"wp-image-11228\"\/><figcaption class=\"wp-element-caption\"><em>Hitachi Construction Machinery\u2019s Technological Center of Excellence in Georgia.<\/em><\/figcaption><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">When a mine combines AHS with the company\u2019s other technological solutions, they have the potential to \u201cincrease production hours and reduce maintenance costs,\u201d according to Whitelock. \u201cOur LANDCROS Connect Insight app continuously monitors our mining machines for near real-time data on machine health, usage, and wear points. When this information is used alongside AHS, mine sites can ensure that their trucks stay productive by detecting issues early and scheduling proactive maintenance.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Whitelock also highlighted Hitachi Construction Machinery\u2019s Technological Center of Excellence in Georgia, which can provide tailored support for trucks using AHS by actively monitoring the truck\u2019s data and assessing any necessary actions. \u201cThis limits a mine\u2019s need to have technicians unnecessarily exposed to harsh mining environments,\u201d concluded Whitelock.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">To bridge the safety gap for mines that have more complex operations and require human insight and decision-making, Hitachi Construction Machinery is also developing automation and remote-control capabilities for excavators. At the same time, future innovations are aimed at expanding the scope of zero entry across multiple machines. \u201cRather than compromising performance, these advancements focus on a broader movement toward smarter, more adaptable mine sites that can respond to industry challenges,\u201d Whitelock noted.<\/p>\n<\/div><\/div>\n<\/div><\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"<p>In the early 1900s, horse manure threatened to inundate urban life. That problem wasn\u2019t solved by upgrading the horse, but by shifting to a new mode of urban transport based around the latest technological innovation: the internal combustion engine. 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